PC Control

Creating programs Just in Time. Possibility of management by means of production list;

Virtual preview of the processed panel with automatic selection of operating units;

Flexible and independent management of each unit and tool without machine vacuum;

Clear and concise diagnostic information for a fast resolution of problems;

Working statistical data: number of worked pieces and meters, of the employed hours etc.

Management for automatic selection and instantaneous of the magazine edge coil;

Quick selection of the main functions of the main page with PRO EDGE function;

Unit of measurement in mm;

 

Operator "Win-Edge" interface in the following languages: Italian, French, English, Spanish, German

MAIN CHARACTERISTICS:

PC Office Operating system: W XP

Screen: 17" TFT

2 network card ETHERNET

6 USB ports - 2 PS/2 ports

Bar code reader management

 

Variable Feed Speed 12-25 M/Min

The machine features variable track speed from 12-25 Meters/min.  (39 – 82 feet/min) Track speed is set in the programs to suit the application.

 

Electronic Positioning Of Top Pressure Beam

Automatic motorized positioning of the top pressure beam from the control.  This system also automatically adjusts all work units to accommodate the new part thickness. Beam height is set in the programs to suit the application.

 

75 Kva Autotransformer

Multi-tap transformer to accommodate US voltages – 208-230-460

 

Panel Spacing Device

 

Two Position Infeed Fence

Pneumatic two position of infeed guide.

 

Anti-Adhesion Unit AA

 

Pre-Milling Unit

This unit uses milling units rotating at 12,000 RPM to remove a pre-determined amount of material from the edge of the part.

It is equipped with:

- Two 4kw motors on THK guides for automatically advancing and retracting the counter rotating motors.

- Lateral side copy device to compensate for any improper machine feeding or warp in long boards. (Up to 1mm)

- Mechanical digital indicators

- Acoustically insulated sound enclosure

- Blowers for panel cleaning.

 

Diamond Milling Cutters

Two 100mm x 64mm cutters, One cutter per head.  Maximum panel thickness is 60mm.

 

Panel Heating Lamps

This devise pre-heats the edge of the panel to improve adhesion.

 

Gluing Unit Vc 600

High efficiency gluing system for standard glue types.

- Glue pot with Teflon coating for easy cleaning

- ‘No Tool’ Glue pot removal system

- Precise control of the amount of glue on the panel edge

- Electronic control of the glue temperature

- Movement of the glue spreading roller, of the first pressure roller, and of the feed roller by motors

- Automatic temperature kick-down to avoid glue scorching

- Heavy duty guillotine for automatic tape trimming

- Automatic loading of coiled material or strips

- Pressure section with one large, motorized roller and three idle rollers with opposing tilt.  All rollers have “jump” capability.

- Addition of two idle rollers for a total of six (Code A81547)

 

Edge Presence Safety Device

 

Quick Melt System

System Features:  

- Quick-melt system with pot for melting glue granules. This allows for a fast melt of the glue granules with controlled alimentation into on the spreading basin

- The pump heated by resistors and complete with thermoregulators for the temperature control

- A smaller glue pot with electronic glue level monitoring replaces the standard glue pot to improve heating time.

 

Twin Automatic Vertical Coil Magazines

Edge feeding system with 2 stations providing automatic infeed for coiled material- 2 coil-holder magazines vertically placed

- Automatic feed system with automatic changeover at the end of the roll

- Automatic ‘low material’ warning

- Programmable changeover within the Win Edge programming

 

Electronic Pressure Roller Positioning

Electronic setting of the pressure section by means of numerical controlled motor to set the position of the pressure rollers when changing edge thickness.  This system is fully controlled by the PC program or manually adjusted on computer screen.  Mounted on THK guides

- Addition of two idle rollers for a total of six (Code A81547)

 

YU/SP-750 Top Mounted End Trimming Unit

Automatic removal material beyond the end of the work piece

- Unit installed on the pressure beam

- Two motors with timed pneumatic movement

- Front, back feeler with automatic location

- Lateral feelers on linear ball recirculating guides with pneumatic intervention

- Motors with manual tilt up to 15°

- Automatic exclusion per application via the program

 

Automatic Horizontal Blade Tilt

 

R Trimming Unit

For the rough trimming of thin and medium edges or for the finishing of solid wood edge:

- Top and bottom trimming motors with quick-release device

- Top motor connected to the pressure beam for automatic adjustment according to the panel thickness

- Large diameter, disc-shaped vertical copying device

- Numerical indicators for the horizontal and vertical shifting of the motors

- Automatic exclusion per application via the program

- Upgrade to 1.84 kW motors (option A81559)

 

RSU Fine Trimming Unit

Automatic top and bottom trimming for thin edges or rough trimming on PVC/ABS edges:

- Two motors tilting up to 30° with quick-release system

- Top motor connected to the pressure beam for the automatic adjustment according to the edge thickness

- Large diameter, disc-shaped vertical copying device

- Horizontal and vertical automatic cut-off up to 10 mm.

 

Electronic Positioning Of Feelers For RSU

This device automatically positions the tools for rapid change-over of the working process according to the thickness of the edge applied, from thin edge to 3 mm and vice versa.

 

Unit equipped with:

- Motors with 2 positions vertical and horizontal automatic positioning

- lateral disk feelers with horizontal electronic positioning  system

- Tool bodies with disposable insert cutters.  70/78x16 Straight/R=3

 

Corner Rounding Unit C1+C2 2P

This heavy-duty unit is designed to round the front and rear corners of work pieces with thick PVC edging.  The four independent motors on this unit are equipped with front and lateral copying devices.  In/out positioning is controlled through the PC.  The unit is designed to change between 3mm PVC to thin tape via the PC. 

• Four motors with quick-release system with motor blocks supported by a parallelogram supports   that keep tool in perfect      position independently from the geometry of the profile
• Motors equipped with 2 position automatic positioning to quickly change from thin tape to 3mm PVC.
• Separate processing sequences for each corner to avoid causing vibrations of the panel
• Four motors guarantee a tear out free finish when applying 3mm wood coil
• Copying system with bearing feelers and lateral feeler
• Automatic exclusion
• Pneumatic positioning of the cutter on 2 positions for processing 3mm or thin pvc.

 

 

Four Cutter Heads Installed With 3mm Radius Tools

 

Edge Scraping Unit RAS/S

Top and bottom scraping for PVC/ABS material

- Quick release device for motor and tool which allows the fast and precise change over

- Vertical and horizontal shifting devices made of steel grounded bars with recirculating ball bearings 

- Large diameter vertical and horizontal feelers

- Numerical indicators for the horizontal shifting

- Automatic exclusion

- 3mm radius tools included

 

Glue Scraping RCA/2C

Removes possible excess of glue on the top and bottom side of the panel:

- Complete with two cutters

- Vertical copying device

- Two blowers cleaning the cutters

- Automatic start to assure the best processing of the starting and the ending side of the panel

- Automatic exclusion

 

Buffing Unit SPN

For the cleaning and finishing of plastic edges:

It is composed of two overlapped motors that tilt vertically.

 

Pneumatic Cut-off and Oscillation

 

Telescoping Panel Support

- Designed to telescope in & out for easy cleaning around machine & fast panel width changeover.

- Telescopes to 650mm

- Glides on rollers are made of high impact plastic

 

Out-Feed Belt Transfer

 

Technical Specifications

Working Height                                                          10-60 mm (3/8" – 2 3/8")

Edge Thickness                                                          0.4-22 mm (7/8")

Max. track speed (depending on edge thickness)         12-25 m/min (40-82 FPM)

Feed Motor Horsepower                                              4  kW

                        Minimum Panel Length:                                              140mm (5 1/2”)

                                                                                                        220mm ( 8 5/8”) with Corner rounding

Minimum Panel Spacing                                             630mm (24.5/8”)

Min. coil length                                             230mm

Min. strips length (Solid wood and HPL)                  250mm

A $1350.00 loading and preparation fee will be added to winning bidders invoice for breakdown and loading onto flat bed truck only.